Design
We develop designs and engineering documentation for:
- inspection and measurement fixtures;
- 2D and 3D templates and gauges used on production lines and in measurement laboratories;
- manufacturing tooling for production and assembly purposes;
- automotive parts and assemblies;
- special-purpose machines.
The scope of tooling manufactured by BOSMAL is presented in the “Manufacturing” section.
Production Implementation
Design Support and Manufacturing Preparation
The Institute offers comprehensive design and computational services — from defining requirements and developing design specifications, through 3D modeling and engineering analysis, to documentation preparation and engineering support during implementation at the client’s site. In the scope of mechanical tooling, we also offer product manufacturing, dimensional inspection along with a measurement report, and agreed-upon trials and testing.
Development of Design Specifications
- Developing design specifications and technical requirements.
- Creating 3D models and 2D drawing documentation.
- Converting drawings and 3D models between file formats.
- Implementing design changes and optimizing designs.
- Developing bodywork and adaptation designs for passenger vehicles for freight and special-purpose transport.
Engineering Design
We develop designs and engineering documentation for automotive parts and assemblies, special-purpose machines, and mechanical tooling.
The scope of our in-house manufacturing is presented in the “Mechanical Tooling Manufacturing” section.
Engineering Computations
We perform structural strength calculations of mechanical structures using the Finite Element Method (FEM), as well as design and computational analyses of automotive components and systems.
The scope of analysis includes:
- linear and non-linear analyses;
- dynamic analyses;
- modal analyses (natural frequencies);
- coupled analyses.
Preparation of CAD/CAM Machining Programs
We develop machining programs for CNC machine tools using CAD/CAM systems, covering 3-axis and 5-axis machining.
Modeling
- Modelowanie powierzchniowe.
- Modelowanie bryłowe.
- Modelowanie parametryczne.
Mechanical Tooling Manufacturing
We manufacture:
- stands and fixtures;
- 2D and 3D gauges and templates;
- product clamping and positioning elements;
- workshop aids.
Our facilities enable 3-axis and 5-axis CNC milling, conventional milling, turning, grinding, wire electrical discharge machining (Wire EDM), and welding.
Metrological Measurements
We perform dimensional measurements of products along with the preparation of measurement reports.
Development of Testing Programs for Parts and Assemblies
We develop testing programs for parts and assemblies, defining the scope, conditions, and procedures of the tests.
Analysis of Existing Designs and Development of Modification Proposals
We provide automotive and component manufacturers with engineering support during ongoing production. We analyze proposed changes, develop modifications to designs and documentation, and support the implementation of new products into production at client sites.
We diagnose the root causes of manufacturing and operational defects. We propose changes aimed at improving quality, reducing production costs, and adapting products to market requirements.
Software
We utilize CAD/CAM/CAE systems for design, modeling, conducting engineering analyses, and preparing machining programs.
CAD/CAM/CAE Systems
- CATIA V5
- Ansys 2024 R1
- Siemens NX
- Autodesk Inventor
- Autodesk AutoCAD
- Dassault Systèmes SIMULIA Abaqus
- CATIA Generative Structural Analysis
- Solid Edge
- Siemens NX CAM
- Creo
