Scope of work performed by BOSMAL residents:
- In the field of production at the engine plant level:
- Local support of the engine plant during the engine assembly phases (component compliance, verification of assembly and functionality)
- first level diagnosis of incidents occurring during assembly of engines and non-conformities; development of proposals to eliminate such non-conformities
- Local technical support for services at the engine plant in the scope of interpretation of design documentation, standardisation, required technical conditions
- Local support for the engine plant in the process of approving serial production parts
- Representing Product Engineering services during the PFMEA process at the engine plant level
- Analysis of the validity and feasibility of structural changes demanded by the engine plant; development of proposals for such changes
- Construction works resulting from the immediate needs of the production process
- Coordination of bidirectional information flow between Product Engineering and the engine plant
- Pre-production assembly tests of prototype engines and engine components to identify any potential interferences in the assembly process and possible conflicts with other engine components/devices on the assembly line
- Cooperation with suppliers of components for the engine at the stage of their implementation for engine assembly – identification of potential problems during the assembly process
- Coordination of information flow between the plant and the Product Engineering services (PE)
- Representing Product Engineering services during qualitative and assembly meetings
- In the field of engine tests during the final stage of assembly:
- Local support during the testing phases (cold cells, hot cells, engine tightness tests)
- First level diagnosis of engine problems and problems in test cells encountered during the testing phase
- Working with ECUs in the hot test area (programming ECUs, resetting fault codes, calibration modification via INCA and ETAS 590)
- In the field of vehicle production services:
- Work meeting the immediate needs of FCA Poland production processes
- Agreeing construction details
- Cooperation with the construction services of FCA Technical Directorate
- Reviewing applications for design modifications and cost reduction
- Assessment of applications submitted by other services – technological, procurement, etc.
- Reviewing non-compliance documentation (deviation cards)
- Various technical clarifications – relating to materials, tolerances, welded joints, threaded connectors, etc.
- Participation in production and quality consultations
- Ongoing cooperation with Product Management and Change Management services.